SERIES 1000 FUEL MANAGEMENT SYSTEM START-UP MANUAL C08921 GASBOY INTERNATIONAL LLC
03/07/03 2-1 Section 2 SITE INFORMATION Before you can use the Series 1000, you must load in certain operating information. This section provi
GASBOY Series 1000 2-2 03/07/03 Pump No. Pulser Type (Reed, Elec.) Pulses Per Gallon ($, 1000, 500, 100, 10, 1) Tank Number (1-8) Fuel Code (1-99)
Site Information 03/07/03 2-3 5. PRODUCT AUTHORIZATION TABLE (Reference: Operation Manuals: LF Command) Card Encoding Manual: Product Authori
GASBOY Series 1000 2-4 03/07/03 7. LOCKOUT TYPE (Reference: Operation Manual: VA and IA Commands) Check type of lockout desired: Negative ___
Site Information 03/07/03 2-5 9. SECOND ACCOUNT FIELD AND PIN DATA (Reference: Operation Manual) Use of the second account field is optional a
GASBOY Series 1000 2-6 03/07/03 FLEETKEY SYSTEMS ONLY 10. MAINTENANCE TABLE (Reference: FleetKey Operation Manual: Maintenance Option) MAINT
03/07/03 3-1 Section 3 BEGIN START-UP FORM PARTS 1 THROUGH 4 This section covers Parts 1 through 4 of the Start-up form. Parts 5 through 12
GASBOY Series 1000 3-2 03/07/03 ✍ 3. COMMUNICATION Data Terminal: The make and model number of the data terminal connected to the system. If a d
03/07/03 4-1 Section 4 SYSTEM LAYOUT 1. Verify that the system is installed with a minimum clearance of 18 inches between the post and any of
GASBOY Series 1000 4-2 03/07/03 ✍ 5. CONDUIT All Metal Conduit: Indicate if all conduit is metal and not PVC. Circle Y for yes (all metal) or N
GASBOY SERIES 1000 FUEL MANAGEMENT SYSTEM START-UP MANUAL C08921 Rev. 03/07/03 GASBOY INTERNATIONAL LLC LANSDALE, P
03/07/03 5-1 Section 5 JUMPER AND SWITCH SETTINGS SERIES 1000 JUMPERS All jumpers and connectors must be set properly to ensure correct operat
GASBOY Series 1000 5-2 03/07/03 2. Unlock and lower the rear door of the Series 1000. 3. Make sure the Series 1000 AC POWER switch, located in t
Jumper and Switch Settings 03/07/03 5-3 Figure 5-2. Series 1000 Microprocessor Configuration
GASBOY Series 1000 5-4 03/07/03 15. If your Series 1000 system has a Tripp Lite battery backup installed, remove the jumper or wire wrap on jumper
Jumper and Switch Settings 03/07/03 5-5 Figure 5-3. Series 1000 Pump Control Configuration
GASBOY Series 1000 5-6 03/07/03 AUXILIARY COMMUNICATIONS PORT PCB ASSEMBLY When the system is equipped with a receipt printer, tank monitoring sys
Jumper and Switch Settings 03/07/03 5-7 The TLS-250 Main PCB is located in the back of the TLS-250 box and accessed by opening the right hinged cov
GASBOY Series 1000 5-8 03/07/03 GASBOY FUEL POINT READER SWITCHES When the system is used with the Fuel Point Reader (FPR), verify that the switch
Jumper and Switch Settings 03/07/03 5-9 LINK MC5 TERMINAL SETUP Install and complete the setup of the terminal as specified in the manufacturer’s
GASBOY Series 1000 5-10 03/07/03 3. Press F2 or PAGE DOWN to display the next Setup Screen, Communications Setup. NOTE: Series 1000 software pr
Copyright 2003 by Gasboy International LLC All rights reserved The information in this document is confidential and proprietary.
Jumper and Switch Settings 03/07/03 5-11 6. Press F5 or PAGE DOWN to display the next Setup Screen, ANSI Setup. 7. Press S to save Setup changes
03/07/03 6-1 Section 6 PUMP/DISPENSER MANUAL TEST 1. Verify that the general guidelines listed below were met when installing the system’s pum
03/07/03 7-1 Section 7 SYSTEM POWER 1. Verify that the AC Power for the Series 1000 System comes from a separate, dedicated circuit breaker.
03/07/03 8-1 Section 8 DC POWER SERIES 1000 1. Turn on the system AC POWER switch located in the rear of the unit. The fluorescent lamp shou
GASBOY Series 1000 8-2 03/07/03 +12VDC Measure to the +12 red test point. The tolerance for this voltage is +11.8 to +14.00 and is not adjustabl
03/07/03 9-1 Section 9 COMMUNICATIONS TESTS 1. Verify that the external communication devices are located in the proper environments as descri
GASBOY Series 1000 9-2 03/07/03 Testing the Direct Connect Device a. Turn on the direct connect device (e.g., data terminal). b. Locate t
03/07/03 1-1 CONTENTS Section 1: STARTING A SERIES 1000 SYSTEM Introduction...
Communications Tests 03/07/03 9-3 Testing the Tank Monitor a. Determine the device (direct connect or modem) from which the tank monitor will
03/07/03 10-1 Section 10 PUMP/DISPENSER AUTOMATIC TEST The automatic test verifies the wiring and operation of the system in respect to the con
GASBOY Series 1000 10-2 03/07/03 13. Repeat Steps 9 through 12 for all combinations of hose outlets of the same product type. 14. Replace and l
03/07/03 11-1 Section 11 START-UP COMMANDS Use the following commands to set up the system at the initial start-up. The Series 1000 Operation
GASBOY Series 1000 11-2 03/07/03 4. Type SC to load your system configuration data. CARD OR CARDLESS SYSTEM * ↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵ NOTE: Addit
Start-Up Commands 03/07/03 11-3 FLEETKEY SYSTEM * ↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵↵
GASBOY Series 1000 11-4 03/07/03 5. For FleetKey systems only, type CT to clear the key receptacle read and error table. ↵ 6. Type RT to initiali
Start-Up Commands 03/07/03 11-5 10. For Card or Cardless systems only, type LK to load the 4-digit PIN key that is assigned to your system at the
GASBOY Series 1000 11-6 03/07/03 13. Type LI to assign the initial inventory of each tank. For example, if Tank 2 currently contains 1700 gallons,
Start-Up Commands 03/07/03 11-7 16. Type LF to assign the fuel codes to the proper authorization codes. For initial start-up, assign fuel codes to
GASBOY Series 1000 11-8 03/07/03 18. For cardless systems only, type CV to clear the vehicle file of any test data that may be present. ↵ 19. F
03/07/03 12-1 Section 12 CUSTOMER TRAINING 1. Explain to the terminal operator how the CRT terminal responds to commands. Review all relevant
03/07/03 13-1 Section 13 FINISH START-UP 1. Unlock and lower the rear door of the Series 1000 head assembly. 2. Move the Pulse Rate switch
GW01 - 6/04/02 Rev. 1 WARRANTY General Statements: Gasboy International LLC. warrants all new equipment manufactured by Gasboy against defective
55F-065 Rev. 7105 GASBOY SERIES 1000 START-UP FORM 1. SITE IDENTIFICATION Customer ________________________________ Date: ____________________
Please supply any additional customer comments in the space below: _______________________________________________________________________________
03/07/03 1-1 Section 1 STARTING A SERIES 1000 SYSTEM INTRODUCTION This Start-Up Manual is provided to assist you in the start-up of a GASBOY
GASBOY Series 1000 1-2 03/07/03 START-UP OVERVIEW Start-up for the Series 1000 System consists of: • verifying the system layout • making sure
Starting a Series 1000 System 03/07/03 1-3 USING THIS BOOK This book is designed to be followed from start to finish. The procedures are listed i
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