Gasboy CFN Plus Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - No. MDE-4813

No. MDE-4813 Revision C CCFFNNPPLLUUSSINSTALLATION MANUAL This document is based on Orpak’s Controller Unit (OrCU 3000) installation manu

Seite 2

CFN PLUS Manual iv TABLE OF CONTENTS Paragraph Page3-8.4.2. Mechanical Pulser ...

Seite 3 - WARNING - EXPLOSION HAZARD

CFN PLUS Manual v LIST OF ILLUSTRATIONS Figure PageFigure 1-1 CFN Plus - General View...

Seite 4 - DISCLAIMER

CFN PLUS Manual vi LIST OF ILLUSTRATIONS Figure PageFigure 3-18 CFN Plus Terminal Block – Wiring List Label ...

Seite 5 - FCC Warning

CFN PLUS Manual vii LIST OF TABLES Table PageTable 1-1. Dispensers Card Definition...

Seite 7

CFN PLUS Manual 10 SSEECCTTIIOONN 11 GGEENNEERRAALL DDEESSCCRRIIPPTTIIOONN 11--11.. SSCCOOPPEE This manual is provided to assist you

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CFN PLUS Manual 2 Figure 1-1 - CFN PLUS - General View CFN PLUS is a major component in Gasboy’s solution for Home Base gas Station (Home Base

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CFN PLUS Manual 311--33.. SSYYSSTTEEMM OOVVEERRVVIIEEWW 1-3.1. CFN PLUS System CFN PLUS is an innovative product that enables refueling in Hom

Seite 10 - TABLE OF CONTENTS

CFN PLUS Manual 4 1-3.6. CFN PLUS Capabilities for Forecourt Management CFN PLUS provides the following operational features for a comprehensive Fo

Seite 11 - LIST OF ILLUSTRATIONS

CFN PLUS Manual 51-3.7. System Workflow - Example Follows an example of an operational workflow for self-service at the Home Base Station: 1-3.7.

Seite 13 - LIST OF TABLES

CFN PLUS Manual 6 11--44.. CCFFNN PPLLUUSS SSTTRRUUCCTTUURREE 1-4.1. Main Components Following is a short description of the CFN PLUS main s

Seite 14

CFN PLUS Manual 71-4.2. CFN PLUS Internal Configuration – Mechanical Pump The following Figure 1-3 shows a general configuration diagram of the

Seite 15 - CFN PLUS Manual

CFN PLUS Manual 8 1-4.3. Main Components Location CFN PLUS is provided in different configurations, in accordance with the geographical area wher

Seite 16 - CFN PLUS Manual

CFN PLUS Manual 9 Figure 1-5 - Internal Components Location – Mechanical Pump with 8-port Ethernet Switch CCAAUUTTIIOONN This unit inc

Seite 17

CFN PLUS Manual 10 11--55.. AAVVAAIILLAABBLLEE CCOONNFFIIGGUURRAATTIIOONNSS 1-5.1. General CFN PLUS is available in several configurations, i

Seite 18

CFN PLUS Manual 111-5.3. Dispensers CFN PLUS can support either mechanical or electronic Dispensers, in accordance with its configuration. Mecha

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CFN PLUS Manual 12 Figure 1-6 – CFN PLUS with OrTR Figure 1-7 – CFN PLUS with OrTR and WGT 1-5.5. CFN PLUS / Extension Box CFN PLUS is suppl

Seite 20

CFN PLUS Manual 13Table 1-2. CFN PLUS - Standard Models Name Gilbarco P/N Orpak P/N Controller for Electric Pumps PA039300000 800938653 Contro

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CFN PLUS Manual 14 11--66.. SSEECCUURRIITTYY AANNDD PPRROOTTEECCTTIIOONN 1-6.1. General The transaction activities of the CFN PLUS are secur

Seite 22

CFN PLUS Manual 1511--88.. SSPPEECCIIFFIICCAATTIIOONNSS The following physical, electrical and environmental specifications are applicable to C

Seite 23

SAFETY CONSIDERATIONS Read all warning notes and instructions carefully. They are included to help you installing the Product safely in the hig

Seite 24

CFN PLUS Manual 16 11--1100.. MMAANNUUAALL SSTTRRUUCCTTUURREE This manual comprises of the following sections: Section 1: General Description T

Seite 25

CFN PLUS Manual 1711--1111.. UUSSIINNGG TTHHIISS MMAANNUUAALL This manual includes alerting comments inserted along the document, in order to

Seite 26

CFN PLUS Manual 18 11--1122.. RREEFFEERREENNCCEESS For additional and complementary information regarding the CFN PLUS system, please refer to th

Seite 27

CFN PLUS Manual 190 SSEECCTTIIOONN 22 PPRREELLIIMMIINNAARRYY IINNSSTTAALLLLAATTIIOONN PPRROOCCEEDDUURREESS 22--11.. GGEENNEERRAALL T

Seite 28

CFN PLUS Manual 20 z Remember that the Home Base Gas Station environment is highly flammable and combustible. Therefore, make sure that actual i

Seite 29 - 0 to 20 VAC

CFN PLUS Manual 2122--44.. CCOONNDDUUIITTSS 2-4.1. General The installation of the CFN PLUS in the station requires digging and setting sev

Seite 30

CFN PLUS Manual 22 Figure 2-1 CFN PLUS Lower Panel (*) All glands in picture are optional. 2-4.4. Required Conduits in station The types of c

Seite 31

CFN PLUS Manual 23• Grounding o At least 10 mm2 Grounding cable to pump chassis o At least 10 mm2 Grounding cable to CFN PLUS pole o Groundi

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CFN PLUS Manual 24 • High voltage cables inspection box: o One conduit to Office (control room) o One conduit to each pump o Two conduits to C

Seite 33

CFN PLUS Manual 25 Figure 2-3 Conduits Layout for Mechanical Pump

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WARNING – PASSING VEHICLES When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the work area

Seite 35

CFN PLUS Manual 26 Figure 2-4 Conduits Layout for Electronic Pump

Seite 36

CFN PLUS Manual 2722--66.. CCAABBLLEESS 2-6.1. General This paragraph describes the requirements and procedures for the insertion of cabl

Seite 37

CFN PLUS Manual 28 Table 2-2. CFN PLUS, Cables Type No. Function Type 1 AC Power from Office Power cable, 3x1.5 mm2 NYY (14 AWG), in accor

Seite 38

CFN PLUS Manual 292-6.3.1. LAN Cable Routing Due to FCC requirements, the LAN cable entering the system box should be exposed (near the entry po

Seite 39

CFN PLUS Manual 30 Figure 2-6 Power Distribution and Grounding in Mechanical Pump Station

Seite 40

CFN PLUS Manual 31 Figure 2-7 Power Distribution and Grounding in Electronic Pump Station

Seite 41

CFN PLUS Manual 32 2-7.3. Connecting the Power Equipment Proceed as follows: • External Mains o Connect Mains power to the Mains Circuit Contr

Seite 42

CFN PLUS Manual 33WWAARRNNIINNGG CFN PLUS is shipped configured for 110 VAC Mains power supply. Take care to set it accordingly to your local M

Seite 43

CFN PLUS Manual 34 22--88.. WWIIRRIINNGG TTHHEE PPEERRIIPPHHEERRAALLSS 2-8.1. Pump Wiring CFN PLUS is capable of directly driving pump moto

Seite 44

CFN PLUS Manual 35o RS-232: 1 – 50 feet (1 – 15 m) for direct connection to a TLG device. o LAN: 1- 330 feet (100m) for direct connection to a

Seite 45

FCC Compliance Statement The FCC Wants You to Know: This equipment has been tested and found to comply with the limits for a Class B digita

Seite 47

CFN PLUS Manual 370 SSEECCTTIIOONN 33 CCFFNN PPLLUUSS IINNSSTTAALLLLAATTIIOONN PPRROOCCEEDDUURREESS 33--11.. GGEENNEERRAALL This se

Seite 48

CFN PLUS Manual 38 3-2.3. Safety Distances Figure 3-1 shows the safety distances required for the installation of the CFN PLUS adjacent to the dis

Seite 49

CFN PLUS Manual 3933--33.. HHOOMMEE BBAASSEE SSTTAATTIIOONN -- OOVVEERRVVIIEEWW 3-3.1. General Prior to installation, you are required to

Seite 50

CFN PLUS Manual 40 Figure 3-2 Home Base Station with Mechanical Pumps – System Diagram

Seite 51

CFN PLUS Manual 41 Figure 3-3 Home Base Station with Electronic Pumps – System Diagram

Seite 52

CFN PLUS Manual 42 33--44.. MMAAPPPPIINNGG TTHHEE SSIITTEE–– EEXXAAMMPPLLEE 3-4.1. General This paragraph shows an example of the mapping of

Seite 53

CFN PLUS Manual 4333--55.. CCOONNNNEECCTTIIOONNSS TTOO CCFFNN PPLLUUSS All connections to the CFN PLUS must be performed to the Terminal B

Seite 54

CFN PLUS Manual 44 33--66.. IINNSSTTAALLLLIINNGG TTHHEE CCFFNN PPLLUUSS 3-6.1. General CFN PLUS is mounted in the safe area of the Home Bas

Seite 55

CFN PLUS Manual 45Table 3-1. CFN PLUS, Assembly Parts Item No. Part Number Description Qty 1 800938652 - 800938715 CFN PLUS 1 2

Seite 57

CFN PLUS Manual 46 Figure 3-5 Rear Panel Support Holes Figure 3-6 Wall Bracket, Installation Example Figure 3-7 Wall Bracket, Dimensions

Seite 58

CFN PLUS Manual 473-6.6. Sealing Conduits The conduits shall be sealed in accordance with NFPA requirements and local regulations, to prevent t

Seite 59

CFN PLUS Manual 48 33--77.. WWIIRRIINNGG 3-7.1. General After completing the installation procedure, perform the following wiring procedures.

Seite 60

CFN PLUS Manual 49• Power cable – In accordance with local regulations • LAN cable – CAT5E • RS232/485/422/Tokheim/Pulser – Communication cab

Seite 61

CFN PLUS Manual 50 Table 3-2. CFN PLUS Terminal Block - Mechanical Pump – Connections Definition Terminal No. Signal Name Functional Descrip

Seite 62

CFN PLUS Manual 51Table 3-2. CFN PLUS Terminal Block - Mechanical Pump – Connections Definition Terminal No. Signal Name Functional Descri

Seite 63

CFN PLUS Manual 52 Figure 3-11 Terminal Block – Mechanical Pump - Wiring List Label Figure 3-12 Terminal Block –Wiring List Label Installed

Seite 64

CFN PLUS Manual 533-8.3. Mechanical Pump - Required Connections This paragraph describes the required wiring connections between the mechanical

Seite 65

CFN PLUS Manual 54 Figure 3-13 Mechanical Pump – Single Dispenser Connections

Seite 66

CFN PLUS Manual 55 Figure 3-14 Mechanical Pump – Twin Dispenser Connections

Seite 67

CFN PLUS Manual i TABLE OF CONTENTS Paragraph PageSECTION 1. GENERAL DESCRIPTION 1-1. SCOPE...

Seite 68

CFN PLUS Manual 56 Figure 3-15 CFN PLUS and Mechanical Pump - Terminal Block Detailed Connections

Seite 69

CFN PLUS Manual 573-8.4. Mechanical Pump - Pulser Connections This paragraph describes the required wiring connections between the Pulser in th

Seite 70

CFN PLUS Manual 58 3-8.4.2. Mechanical Pulser • 2-Wire Pulser, powered by the CFN PLUS. Figure 3-17 shows a schematic diagram of the connection

Seite 71

CFN PLUS Manual 5933--99.. EELLEECCTTRROONNIICC PPUUMMPP –– WWIIRRIINNGG DDEESSCCRRIIPPTTIIOONN 3-9.1. General The wiring in the Termina

Seite 72

CFN PLUS Manual 60 Figure 3-18 CFN PLUS Terminal Block – Wiring List Label

Seite 73

CFN PLUS Manual 613-9.2. Tokheim Electronic Pump The wiring for the Tokheim electronic pump is provided as follows: • Figure 3-19 shows the sp

Seite 74

CFN PLUS Manual 62 3-9.3. Current Loop Electronic Pump The wiring for the Current Loop electronic pump is provided as follows: • Figure 3-20 sho

Seite 75

CFN PLUS Manual 633-9.4. RS-485 Electronic Pump The wiring for the RS-485 electronic pump is provided as follows: • Figure 3-21 shows the spec

Seite 76

CFN PLUS Manual 64 33--1100.. WWIIRRIINNGG TTOO GGEENNEERRAALL CCOOMMPPOONNEENNTTSS 3-10.1. General The following paragraphs show the spec

Seite 77

CFN PLUS Manual 65 33--1111.. PPOOSSTT--IINNSSTTAALLLLAATTIIOONN CCHHEECCKKLLIISSTT After completing the installation procedure, inspect ca

Seite 78

CFN PLUS Manual ii TABLE OF CONTENTS Paragraph PageSECTION 2. PRELIMINARY INSTALLATION PROCEDURES 2-1. GENERAL...

Seite 80

CFN PLUS Manual 670 SSEECCTTIIOONN 44 MMAAIINNTTEENNAANNCCEE 44--11.. GGEENNEERRAALL This section provides general maintenance instruc

Seite 82

CFN PLUS Manual 690 SSEECCTTIIOONN 55 GGLLOOSSSSAARRYY 55--11.. FFUUEELLOOMMAATT GGLLOOSSSSAARRYY ComVerter LAN/232/485/422/C.L./Tok

Seite 83

CFN PLUS Manual 70 VIT Vehicle Information Transceiver VIU Vehicle Identification Unit (VIU3/35/45) WGT Wireless Gateway Terminal µVIT ( = micro V

Seite 84

CFN PLUS Manual 71WEP Wired Equivalent Privacy. The optional cryptographic confidentiality algorithm specified by IEEE 802.11 used to provide dat

Seite 86

CFN PLUS Manual 730 AAPPPPEENNDDIIXX AA SSIITTEE SSUURRVVEEYY SSTTAATTIIOONN IINNFFOORRMMAATTIIOONN FFOORRMMSS ((TToo bbee ffiil

Seite 87 - Gas station info:

CFN PLUS Manual 74 • Internet connectivity method (Modem, GPRS, cable, frame relay, SAT,ADSL etc) ______________ • Number of dispensers (to be

Seite 88 - B. STATION MODE OF OPERATION

CFN PLUS Manual 75• How many different dispenser TYPES in the station?_______________ E. NOZZLE EQUIPMENT-1 • HOSE SIZE :  3/4” 

Seite 89 - F. NOZZLE EQUIPMENT-2

CFN PLUS Manual iiiTABLE OF CONTENTS Paragraph Page3-2.1. General...

Seite 90

CFN PLUS Manual 76 G. CONDUIT Exists _________ Can be used ____________ Sealed ______________ Need new conduit _____________ Type of surface ___

Seite 91

CFN PLUS Manual 77Color scream and Graphics that may affect the appearance of our equipment at the station (like the color of OrPT Box)

Seite 93

CFN PLUS Manual 79 AAPPPPEENNDDIIXX BB WWIIRRIINNGG DDIIAAGGRRAAMM This appendix provides the wiring diagram of the CFN PLUS, as follows:

Seite 94

CFN PLUS Manual 80 Figure A-1 CFN PLUS – Wiring Diagram (Mechanical Pump)

Seite 95

CFN PLUS Manual 81 Figure A-2 CFN PLUS – Wiring Diagram (Electronic Pump)

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