
No. MDE-4813 Revision C CCFFNNPPLLUUSSINSTALLATION MANUAL This document is based on Orpak’s Controller Unit (OrCU 3000) installation manu
CFN PLUS Manual iv TABLE OF CONTENTS Paragraph Page3-8.4.2. Mechanical Pulser ...
CFN PLUS Manual v LIST OF ILLUSTRATIONS Figure PageFigure 1-1 CFN Plus - General View...
CFN PLUS Manual vi LIST OF ILLUSTRATIONS Figure PageFigure 3-18 CFN Plus Terminal Block – Wiring List Label ...
CFN PLUS Manual vii LIST OF TABLES Table PageTable 1-1. Dispensers Card Definition...
CFN PLUS Manual 10 SSEECCTTIIOONN 11 GGEENNEERRAALL DDEESSCCRRIIPPTTIIOONN 11--11.. SSCCOOPPEE This manual is provided to assist you
CFN PLUS Manual 2 Figure 1-1 - CFN PLUS - General View CFN PLUS is a major component in Gasboy’s solution for Home Base gas Station (Home Base
CFN PLUS Manual 311--33.. SSYYSSTTEEMM OOVVEERRVVIIEEWW 1-3.1. CFN PLUS System CFN PLUS is an innovative product that enables refueling in Hom
CFN PLUS Manual 4 1-3.6. CFN PLUS Capabilities for Forecourt Management CFN PLUS provides the following operational features for a comprehensive Fo
CFN PLUS Manual 51-3.7. System Workflow - Example Follows an example of an operational workflow for self-service at the Home Base Station: 1-3.7.
CFN PLUS Manual 6 11--44.. CCFFNN PPLLUUSS SSTTRRUUCCTTUURREE 1-4.1. Main Components Following is a short description of the CFN PLUS main s
CFN PLUS Manual 71-4.2. CFN PLUS Internal Configuration – Mechanical Pump The following Figure 1-3 shows a general configuration diagram of the
CFN PLUS Manual 8 1-4.3. Main Components Location CFN PLUS is provided in different configurations, in accordance with the geographical area wher
CFN PLUS Manual 9 Figure 1-5 - Internal Components Location – Mechanical Pump with 8-port Ethernet Switch CCAAUUTTIIOONN This unit inc
CFN PLUS Manual 10 11--55.. AAVVAAIILLAABBLLEE CCOONNFFIIGGUURRAATTIIOONNSS 1-5.1. General CFN PLUS is available in several configurations, i
CFN PLUS Manual 111-5.3. Dispensers CFN PLUS can support either mechanical or electronic Dispensers, in accordance with its configuration. Mecha
CFN PLUS Manual 12 Figure 1-6 – CFN PLUS with OrTR Figure 1-7 – CFN PLUS with OrTR and WGT 1-5.5. CFN PLUS / Extension Box CFN PLUS is suppl
CFN PLUS Manual 13Table 1-2. CFN PLUS - Standard Models Name Gilbarco P/N Orpak P/N Controller for Electric Pumps PA039300000 800938653 Contro
CFN PLUS Manual 14 11--66.. SSEECCUURRIITTYY AANNDD PPRROOTTEECCTTIIOONN 1-6.1. General The transaction activities of the CFN PLUS are secur
CFN PLUS Manual 1511--88.. SSPPEECCIIFFIICCAATTIIOONNSS The following physical, electrical and environmental specifications are applicable to C
SAFETY CONSIDERATIONS Read all warning notes and instructions carefully. They are included to help you installing the Product safely in the hig
CFN PLUS Manual 16 11--1100.. MMAANNUUAALL SSTTRRUUCCTTUURREE This manual comprises of the following sections: Section 1: General Description T
CFN PLUS Manual 1711--1111.. UUSSIINNGG TTHHIISS MMAANNUUAALL This manual includes alerting comments inserted along the document, in order to
CFN PLUS Manual 18 11--1122.. RREEFFEERREENNCCEESS For additional and complementary information regarding the CFN PLUS system, please refer to th
CFN PLUS Manual 190 SSEECCTTIIOONN 22 PPRREELLIIMMIINNAARRYY IINNSSTTAALLLLAATTIIOONN PPRROOCCEEDDUURREESS 22--11.. GGEENNEERRAALL T
CFN PLUS Manual 20 z Remember that the Home Base Gas Station environment is highly flammable and combustible. Therefore, make sure that actual i
CFN PLUS Manual 2122--44.. CCOONNDDUUIITTSS 2-4.1. General The installation of the CFN PLUS in the station requires digging and setting sev
CFN PLUS Manual 22 Figure 2-1 CFN PLUS Lower Panel (*) All glands in picture are optional. 2-4.4. Required Conduits in station The types of c
CFN PLUS Manual 23• Grounding o At least 10 mm2 Grounding cable to pump chassis o At least 10 mm2 Grounding cable to CFN PLUS pole o Groundi
CFN PLUS Manual 24 • High voltage cables inspection box: o One conduit to Office (control room) o One conduit to each pump o Two conduits to C
CFN PLUS Manual 25 Figure 2-3 Conduits Layout for Mechanical Pump
WARNING – PASSING VEHICLES When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the work area
CFN PLUS Manual 26 Figure 2-4 Conduits Layout for Electronic Pump
CFN PLUS Manual 2722--66.. CCAABBLLEESS 2-6.1. General This paragraph describes the requirements and procedures for the insertion of cabl
CFN PLUS Manual 28 Table 2-2. CFN PLUS, Cables Type No. Function Type 1 AC Power from Office Power cable, 3x1.5 mm2 NYY (14 AWG), in accor
CFN PLUS Manual 292-6.3.1. LAN Cable Routing Due to FCC requirements, the LAN cable entering the system box should be exposed (near the entry po
CFN PLUS Manual 30 Figure 2-6 Power Distribution and Grounding in Mechanical Pump Station
CFN PLUS Manual 31 Figure 2-7 Power Distribution and Grounding in Electronic Pump Station
CFN PLUS Manual 32 2-7.3. Connecting the Power Equipment Proceed as follows: • External Mains o Connect Mains power to the Mains Circuit Contr
CFN PLUS Manual 33WWAARRNNIINNGG CFN PLUS is shipped configured for 110 VAC Mains power supply. Take care to set it accordingly to your local M
CFN PLUS Manual 34 22--88.. WWIIRRIINNGG TTHHEE PPEERRIIPPHHEERRAALLSS 2-8.1. Pump Wiring CFN PLUS is capable of directly driving pump moto
CFN PLUS Manual 35o RS-232: 1 – 50 feet (1 – 15 m) for direct connection to a TLG device. o LAN: 1- 330 feet (100m) for direct connection to a
FCC Compliance Statement The FCC Wants You to Know: This equipment has been tested and found to comply with the limits for a Class B digita
CFN PLUS Manual 370 SSEECCTTIIOONN 33 CCFFNN PPLLUUSS IINNSSTTAALLLLAATTIIOONN PPRROOCCEEDDUURREESS 33--11.. GGEENNEERRAALL This se
CFN PLUS Manual 38 3-2.3. Safety Distances Figure 3-1 shows the safety distances required for the installation of the CFN PLUS adjacent to the dis
CFN PLUS Manual 3933--33.. HHOOMMEE BBAASSEE SSTTAATTIIOONN -- OOVVEERRVVIIEEWW 3-3.1. General Prior to installation, you are required to
CFN PLUS Manual 40 Figure 3-2 Home Base Station with Mechanical Pumps – System Diagram
CFN PLUS Manual 41 Figure 3-3 Home Base Station with Electronic Pumps – System Diagram
CFN PLUS Manual 42 33--44.. MMAAPPPPIINNGG TTHHEE SSIITTEE–– EEXXAAMMPPLLEE 3-4.1. General This paragraph shows an example of the mapping of
CFN PLUS Manual 4333--55.. CCOONNNNEECCTTIIOONNSS TTOO CCFFNN PPLLUUSS All connections to the CFN PLUS must be performed to the Terminal B
CFN PLUS Manual 44 33--66.. IINNSSTTAALLLLIINNGG TTHHEE CCFFNN PPLLUUSS 3-6.1. General CFN PLUS is mounted in the safe area of the Home Bas
CFN PLUS Manual 45Table 3-1. CFN PLUS, Assembly Parts Item No. Part Number Description Qty 1 800938652 - 800938715 CFN PLUS 1 2
CFN PLUS Manual 46 Figure 3-5 Rear Panel Support Holes Figure 3-6 Wall Bracket, Installation Example Figure 3-7 Wall Bracket, Dimensions
CFN PLUS Manual 473-6.6. Sealing Conduits The conduits shall be sealed in accordance with NFPA requirements and local regulations, to prevent t
CFN PLUS Manual 48 33--77.. WWIIRRIINNGG 3-7.1. General After completing the installation procedure, perform the following wiring procedures.
CFN PLUS Manual 49• Power cable – In accordance with local regulations • LAN cable – CAT5E • RS232/485/422/Tokheim/Pulser – Communication cab
CFN PLUS Manual 50 Table 3-2. CFN PLUS Terminal Block - Mechanical Pump – Connections Definition Terminal No. Signal Name Functional Descrip
CFN PLUS Manual 51Table 3-2. CFN PLUS Terminal Block - Mechanical Pump – Connections Definition Terminal No. Signal Name Functional Descri
CFN PLUS Manual 52 Figure 3-11 Terminal Block – Mechanical Pump - Wiring List Label Figure 3-12 Terminal Block –Wiring List Label Installed
CFN PLUS Manual 533-8.3. Mechanical Pump - Required Connections This paragraph describes the required wiring connections between the mechanical
CFN PLUS Manual 54 Figure 3-13 Mechanical Pump – Single Dispenser Connections
CFN PLUS Manual 55 Figure 3-14 Mechanical Pump – Twin Dispenser Connections
CFN PLUS Manual i TABLE OF CONTENTS Paragraph PageSECTION 1. GENERAL DESCRIPTION 1-1. SCOPE...
CFN PLUS Manual 56 Figure 3-15 CFN PLUS and Mechanical Pump - Terminal Block Detailed Connections
CFN PLUS Manual 573-8.4. Mechanical Pump - Pulser Connections This paragraph describes the required wiring connections between the Pulser in th
CFN PLUS Manual 58 3-8.4.2. Mechanical Pulser • 2-Wire Pulser, powered by the CFN PLUS. Figure 3-17 shows a schematic diagram of the connection
CFN PLUS Manual 5933--99.. EELLEECCTTRROONNIICC PPUUMMPP –– WWIIRRIINNGG DDEESSCCRRIIPPTTIIOONN 3-9.1. General The wiring in the Termina
CFN PLUS Manual 60 Figure 3-18 CFN PLUS Terminal Block – Wiring List Label
CFN PLUS Manual 613-9.2. Tokheim Electronic Pump The wiring for the Tokheim electronic pump is provided as follows: • Figure 3-19 shows the sp
CFN PLUS Manual 62 3-9.3. Current Loop Electronic Pump The wiring for the Current Loop electronic pump is provided as follows: • Figure 3-20 sho
CFN PLUS Manual 633-9.4. RS-485 Electronic Pump The wiring for the RS-485 electronic pump is provided as follows: • Figure 3-21 shows the spec
CFN PLUS Manual 64 33--1100.. WWIIRRIINNGG TTOO GGEENNEERRAALL CCOOMMPPOONNEENNTTSS 3-10.1. General The following paragraphs show the spec
CFN PLUS Manual 65 33--1111.. PPOOSSTT--IINNSSTTAALLLLAATTIIOONN CCHHEECCKKLLIISSTT After completing the installation procedure, inspect ca
CFN PLUS Manual ii TABLE OF CONTENTS Paragraph PageSECTION 2. PRELIMINARY INSTALLATION PROCEDURES 2-1. GENERAL...
CFN PLUS Manual 670 SSEECCTTIIOONN 44 MMAAIINNTTEENNAANNCCEE 44--11.. GGEENNEERRAALL This section provides general maintenance instruc
CFN PLUS Manual 690 SSEECCTTIIOONN 55 GGLLOOSSSSAARRYY 55--11.. FFUUEELLOOMMAATT GGLLOOSSSSAARRYY ComVerter LAN/232/485/422/C.L./Tok
CFN PLUS Manual 70 VIT Vehicle Information Transceiver VIU Vehicle Identification Unit (VIU3/35/45) WGT Wireless Gateway Terminal µVIT ( = micro V
CFN PLUS Manual 71WEP Wired Equivalent Privacy. The optional cryptographic confidentiality algorithm specified by IEEE 802.11 used to provide dat
CFN PLUS Manual 730 AAPPPPEENNDDIIXX AA SSIITTEE SSUURRVVEEYY SSTTAATTIIOONN IINNFFOORRMMAATTIIOONN FFOORRMMSS ((TToo bbee ffiil
CFN PLUS Manual 74 • Internet connectivity method (Modem, GPRS, cable, frame relay, SAT,ADSL etc) ______________ • Number of dispensers (to be
CFN PLUS Manual 75• How many different dispenser TYPES in the station?_______________ E. NOZZLE EQUIPMENT-1 • HOSE SIZE : 3/4”
CFN PLUS Manual iiiTABLE OF CONTENTS Paragraph Page3-2.1. General...
CFN PLUS Manual 76 G. CONDUIT Exists _________ Can be used ____________ Sealed ______________ Need new conduit _____________ Type of surface ___
CFN PLUS Manual 77Color scream and Graphics that may affect the appearance of our equipment at the station (like the color of OrPT Box)
CFN PLUS Manual 79 AAPPPPEENNDDIIXX BB WWIIRRIINNGG DDIIAAGGRRAAMM This appendix provides the wiring diagram of the CFN PLUS, as follows:
CFN PLUS Manual 80 Figure A-1 CFN PLUS – Wiring Diagram (Mechanical Pump)
CFN PLUS Manual 81 Figure A-2 CFN PLUS – Wiring Diagram (Electronic Pump)
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